Automotive Test Engineering
The MAGAL Engineering department has diverse proven capabilities in the field of measurements and static and dynamic testing. The department has the capabilities, equipment and instruments for field testing at the highest level. The department conducts environmental conditions characterization, road tests, automotive testing and more.
We perform tests on the ground, air and sea, on a variety of platforms: motor vehicles, trains, bicycles, motorcycles, scooters, sailing vessels and crash tests.
We will accompany you through the various stages: test characterization, defining requirements, formulating a test plan, executing the test including comprehensive instrumentation of all the participating elements and producing the appropriate reports.
Our teams conduct every test with the highest level of expertise, approaching each assignment as a focused mission carried out with efficiency and commitment to excellence.
Characterization of Environmental Conditions
Measuring vibrations and shocks
Measuring strains
Vibration graphs / Acceleration test
Temperature measurement
Instrumented road tests
Noise
Autonomous Vehicle and System Tests
NCAP test
Blind spot
detection
Frontal collision
warning
Adaptive Cruise Control
Lane departure
warning
Vehicle to vehicle
Vehicle to stationary object
Autonomous emergency braking
Explosions and Gunfire
Blast
Pressure
Muzzle velocity
Temperature measurements
Noise
Human survival
Analyses
Modal analyses
Static analyses
Dynamic analyses
Destructive Strength Assessments
Testing roll-over rods and cages
Testing seat
belts
Testing seats and anchoring points
Testing belts and anchoring points
Road Tests
Vehicle test
runs
Durability and survival tests
Gas consumption and integration tests
Instrumented road tests to characterize environmental conditions
Data collection according to client requirements
User
comfort
High-speed Photography and Analysis of Dynamic Events
MAGAL specializes in high-speed photography for analyzing dynamic processes in real time. We possess high-speed cameras that photograph hundreds and thousands of high resolution frames per second, that allow us to document instances of crashes, vehicle movements and the like.
The combination of high-speed photography technology and advanced measurement systems synchronized in time allow us to perform comprehensive dynamic analyses of the event, identify weak spots and understand the behavior of a material or system under loads. This capability is a major stage in our ability to provide a comprehensive engineering picture of the test process from the moment of collision to the analysis of data.
Automotive Tests
Stability and braking
Runflat
Drag force
Radius
Temperature
Steering forces
Crash and Impact Tests
Vehicle crash tests
MAGAL is the only company in Israel that performs crash and collision tests for private and commercial vehicles according to international safety standards.
We have advanced measurement instruments and the ability to simulate frontal, lateral and rear collisions.
Our sensor systems, velocity cameras and acceleration sensors provide precise analyses of vehicle behavior.
Testing restraining devices and safety railings
We specialize in evaluating vehicle restraining devices – safety railings, barriers and protective posts, according to international standards.
The tests are conducted at a special test track with vehicles moving at controlled speeds, and measure the level of regenerative braking, the stability of the railing and the effect of impact on passengers and the environment.
MAGAL provides certified reports and covers all process stages – from planning the device until its approval for use on the road.
Vehicle Comparison
At MAGAL we perform engineering and scientific comparisons between different vehicles, to assess safety performance, compliance with standards and energy efficiency. The comparisons are conducted via a combination of physical measurements, computer simulations and analyses of crash and collision tests.
This process allows our clients – manufacturers, importers and government offices – to obtain a precise and objective picture of the advantages and disadvantages of each model, as a basis for development, purchase and standards certification.
Determination of the Center of Gravity
For Vehicles
For Products
For Cargo
For Railway Carriages
ADAS Simulation Project in with Cognata, Supervised by IMOT
MAGAL Automotive Engineering played a major role in an innovative project with Cognata Ltd. under the auspices of IMOT, whose goal was to test and improve the precision and reliability of Advanced Driver Assistance Systems (ADAS) simulations.
MAGAL was responsible for the physical testing in the field, from the test planning stage to the implementation with real vehicles, using advanced measurement systems and sensors according to the Euro NCAP standards, to assess Vulnerable Road Users (VRU). The data collected by MAGAL served as a base for comparison with the Cognata simulation results and led to an impressive agreement of 99% between real life tests and the simulation results.
The test, led by IMOT, demonstrated how combining MAGAL’s advanced testing capabilities with Cognata’s simulation technology allow for a significant reduction of costly road tests, shortening of development times for advanced safety systems, and speed up the integration of future vehicles.
Development and engineering
Development and testing of braking systems (ABS)
At MAGAL we develop, test and optimize anti-lock braking systems (ABS) to ensure stable and safe braking under all road conditions. Tests include field tests on designated test courses, measurements of stopping distance precision, analyses of sensor data and computerized simulations, all while complying with the strictest safety standards.
Development and testing of electronic stability systems (ESP)
ESP systems are a critical feature of vehicle safety. MAGAL offers development, testing and calibration services for these systems, including vehicle response to emergency situations, control testing in varying traction conditions, and analysis of vehicle dynamics during extreme maneuvering. The entire testing process is conducted according to international standards and vehicle manufacturer requirements.
Supporting development and testing of dual-purpose vehicles
Vehicles adapted for both on- and off-road travel. These vehicles require a unique approach to development and testing. At MAGAL we provide comprehensive support, from the engineering design stage, through testing dynamic performance in varied field conditions and ensuring compliance with both civilian and military standards.
Developing and testing electric vehicles
The field of electrical vehicles requires advanced technological specialization. MAGAL conducts comprehensive development and tests for electrical vehicles, including safety checks of the propulsion system, energy management, charging systems, range and performance tests. The tests combine realistic scenarios, advanced simulations and compliance with international standards to ensure maximum reliability, efficiency and safety.
Dynamic Electric Tests
At MAGAL we conduct comprehensive dynamic electric tests designed to ensure the resiliency and performance of the components and electric systems under varying work conditions. We are unique in that we create real extreme scenarios – voltage and current loads, sharp temperature changes, challenging cycles and environmental conditions. By using extremely precise measurement and control systems we analyze the response of the components and the systems and verify compliance with the strictest regulations and the highest standards of reliability and safety.
Voltage tests
Current tests
Combined temperature tests
Tests and Instruction
At MAGAL we offer a broad range of professional tests and training designed to ensure compliance with standards, improvement of performance and safety enhancement. The service is adapted to client needs and combines engineering knowledge, practical experience and advanced adapted testing infrastructure.
Automotive tests
Comprehensive testing for all types of vehicles – from dynamic and static measurements, crash and collision tests through standardization and homologation tests. The tests conform to international standards and provide the client with a full picture of the functioning and safety of the vehicle.
Quality tests
Tests to confirm the quality and function of the product, including strength tests, resistance to extreme environmental conditions and regulatory compliance tests. Their purpose is to ensure that every component or system conforms to the highest standards before reaching the client.
Delivery/receiving tests
Tests conducted when new equipment or vehicles are received, or before delivery to the final client. The tests include confirming compliance with the order requirements, functional tests and tests of the integrity and safety of all the systems.
Advanced driving instruction
Practical instruction for drivers – private, fleets and security personnel – to improve the command and performance in varying road conditions, emergency situations and complex maneuvers. The instruction combines simulations, practice in the field and integrating safe and effective driving techniques.
Rescue instruction
Expert training for rescue, security and maintenance teams, to provide theme with the knowledge and tools for safely extricating passengers and vehicles in accidents, malfunction or challenging field conditions. The instruction includes practical exercises and extreme scenarios.